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AUDI A3 II
TDI quattro,
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A3 II
TDI quattro
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Car parts for AUDI A3 II, TDI quattro Hatchback, 06-08, BMM, 8PA

Car parts for AUDI A3 II, TDI quattro Hatchback, 06-08, BMM, 8PA
General data
General basic values :
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
18,50 Compression ratio
1-3-4-2 Firing sequence
4 Number of spark plugs/glow plugs required
6,956 Outlet valve stem diameter
6,980 Inlet valve stem diameter
45° Outlet valve seat angle
45° Inlet valve seat angle
Hydraulic tappets Compensation for valve play
2 Valves per cylinder
81,00 Bore
95,50 Stroke
320 Maximum torque
1750 Speed at maximum torque
4000 Speed at maximum performance
Toothed belt Type of engine control
Cooling system :
87° - 102° Thermostat opens at temperature
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
Belt info
General dimensions :
21,18 x 1050 Accessory drive belt size [with air-conditioning ]
Fuel system
Fuel system in general :
Diesel Type of fuel
Pump nozzle Mixture processing designation
Bosch Mixture processing manufacturer
EDC 16 Mixture processing type
Exhaust gas test values
General exhaust-gas-relevant values :
80 Minimum engine oil temperature at VET
760 - 960 Idling speed with automatic gearbox
760 - 960 Idling speed with manual gearbox
Diesel exhaust gas values :
1,50 Maximum K-value
0,5 Measuring time
1 Stoppage time
1 Measuring sensor
B Measuring mode
4800 - 5200 Cut-off control speed
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
4800 - 5200 Diesel conditioning speed (from 60° C engine oil temperature 10 gas impulses )
Chassis data
Chassis dimensions :
1507 Tread rear
1535 Tread front
2577 Wheel base
Chassis settings :
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
0°25'+0°10'-0°10' Toe-in rear
18°22'+0°20'-0°20' Wheel steering angle outer wheel (relative steering angle) [PR. - number UA2 ]
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
7°17'+0°30'-0°30' Caster front [PR. - number UA2 ]
-0°14'+0°30'-0°30' Camber front [PR. - number UA2 ]
0°10'+0°10'-0°10' Toe-in front (total toe)
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement
Brake system
Brake dimensions :
41,00 Rear axle brake piston diameter
54,00 Front axle brake piston diameter
286,00 Rear axle brake disc diameter [Brake caliper CII 41HR, PR. - number 1KJ ]
312,00 Front axle brake disc diameter [Brake caliper FN3, PR. - number 1ZD ]
2,00 Rear axle brake lining thickness wear limit [without backing plate ]
2,00 Front axle brake lining thickness wear limit [without backing plate ]
14,00 Front axle brake lining thickness [without backing plate ]
9,00 Rear axle brake disc thickness wear limit [Brake caliper CII 41HR ]
12,00 Rear axle brake disc thickness [Brake caliper CII 41HR ]
Engine tightening torques
Auxiliary assemblies :
23 Nm Accessory drive belt tensioning device
25 Nm Air-conditioning compressor pressure line
20 Nm Vacuum pump [M8 ]
45 Nm Air-conditioning compressor holder (Use screw-locking compound. )
45 Nm Holder - generator
23 Nm Alternator
25 Nm Air-conditioning compressor
Engine control :
10 Nm Toothed belt guard center (Use screw-locking compound. )
10 Nm Toothed belt guard at the bottom (Use screw-locking compound. )
100 Nm Camshaft timing gear [Central bolt ]
20 Nm + 45° Toothed belt tensioning roller
22 Nm Camshaft drive belt deflection pulley
16 Nm Oil pump drive chain tensioner (do not dismantle )
Start system :
80 Nm Starter [M12 ]
Exhaust system :
23 Nm Exhaust pipe holder
7 Nm Exhaust pipe (Use a new clamp )
25 Nm Exhaust manifold (Use new nut(s). )
Engine block :
10 Nm Flywheel cover
120 Nm + 90° Crankshaft central screw (Use new screw. )
10 Nm + 90° Vibration damper (Use new screw(s). )
30 Nm + 90° Connecting rod bearing (Use new screw(s). )
65 Nm + 90° Main bearing (Use new screw(s). )
60 Nm + 90° Flywheel (Use new screw(s). )
Cooling system :
13 Nm Coolant pump
Fuel supply :
9 Nm Fuel filter holder [Nut(s) ]
Carburetion :
12 Nm + 270° Injection nozzle/injector (Use new screw(s). )
Cylinder head :
90° Cylinder head screws [04 stage ]
10 Nm Valve cover (set) (Tighten cross-wise. )
20 Nm + 90° Rocker bridge (Tighten new screws in inside-to-outside order. )
30 Nm Valve play adjusting screw lock nut
8 Nm + 90° Camshaft bearing (Use new screw(s). )
Engine management :
10 Nm Camshaft sensor (Use screw-locking compound. )
12 Nm Glow plugs
Engine mounting :
40 Nm + 90° Engine mounting (Use new screw(s). ) [on chassis ]
100 Nm + 90° Torque arm (Use new screw(s). ) [at subframe ]
70 Nm + 90° Subframe (Use new screw(s). ) [on chassis ]
Engine lubrication :
20 Nm + 90° Oil pump chain wheel (Use new screw(s). )
30 Nm Oil drain plug(s)
15 Nm Oil sump (Gradually tighten screws crosswise. )
16 Nm Oil pump
14 Nm + 90° Oil filter housing (Use new screws. ) [on the engine block ]
25 Nm Oil cooler [Heat-exchanger on oil filter housing ]
Air intake system :
22 Nm Intake manifold
Power transmission tightening torques
Gear shifting :
20 Nm Selector cable linkage
Clutch :
20 Nm Clutch pressure plate (Gradually tighten screws crosswise. ) [M7 ]
15 Nm Clutch slave cylinder [with plastic concentric slave cylinder ]
Axle drive :
20 Nm Propeller shaft heat protection plate
30 Nm All-wheel clutch oil drain plug
15 Nm All-wheel clutch oil control screw (Oil filler screw(s) )
25 Nm Propeller shaft intermediate bearing [on chassis ]
50 Nm + 90° Propeller shaft(s) (Use new screw(s). ) [at the propeller shaft ]
Gearbox lubrication :
60 Nm Distributor gearbox oil drain plug
30 Nm Gearbox oil drain plug [6 gear 02Q, With hexagonal head screw(s) ]
15 Nm Distributor gearbox oil filler screw
30 Nm Gearbox oil filler plug [6 gear 02Q, With hexagonal head screw(s) ]
Differential :
15 Nm Rear axle differential oil control screw (Oil filler screw(s) )
Transfer case :
40 Nm Bevel gear mounting (Use new screw(s). )
40 Nm + 45° Flange connection, transfer box onto transmission (Use new screw(s). )
Gearbox mounting :
40 Nm + 90° Gearbox mounting (Use new screw(s). ) [on chassis ]
60 Nm + 90° Gearbox support (Use new screw(s). ) [6 gear 02Q, At the gearbox ]
Gearbox :
80 Nm Gearbox flange connection at engine [M12 ]
Suspension front tightening torques
Front axle brake :
14 Nm Brake line
8 Nm Wheel speed sensor
10 Nm Bleed valve
190 Nm Front axle brake caliper mounting support (Clean the ribbing ) [on stub axle, Brake caliper FN3 ]
35 Nm Brake hose [at the brake caliper ]
30 Nm Front axle brake caliper [on brake anchor plate, Brake caliper FN3 ]
Wheels/tires :
120 Nm Wheel attachment
8 Nm Tyre pressure sensor(s) [Union nut(s) ]
Front axle wheel suspension :
60 Nm Front axle support joint at transverse control arm (Use new nut(s). ) [Aluminium, Forged transverse control arm ]
60 Nm Front axle support joint at stub axle (Use new nut(s). )
65 Nm Front axle stabiliser support at stabiliser (Use new nut(s). )
65 Nm Front axle stabiliser support at suspension strut (Use new nut(s). )
20 Nm + 90° Front axle stabilizer mount at subframe (Use new screw(s). )
70 Nm + 90° Front axle transverse control arm (Use new screw(s). ) [Bearing pedestal, on chassis, rear ]
70 Nm + 90° Wheel hub/front axle wheel bearing (Use new screw(s). ) [Wheel bearing unit ]
Front axle steering :
55 Nm Track rod end on track rod
20 Nm + 90° Track rod end on stub axle (Use new nut(s). )
100 Nm Track rod on steering gear
50 Nm + 90° Steering gear (Use new screw(s). )
20 Nm + 90° Lower steering column joint (Use new screw(s). )
Front axle suspension :
60 Nm Shock-absorber piston rod (Use new nut(s). )
70 Nm + 90° Suspension strut (Use new screw(s) and nut(s). ) [on stub axle ]
Suspension rear tightening torques
Rear axle brake :
35 Nm Rear axle brake caliper (Use new screw(s). )
Rear axle suspension :
180 Nm Rear axle shock-absorber [on stub axle ]
25 Nm Rear axle shock-absorber piston rod (Use new nut(s). )
Rear axle wheel suspension :
45 Nm Rear axle stabiliser support at stabiliser (Use new nut(s). )
45 Nm Rear axle stabiliser support at stub axle (Use new nut(s). )
90 Nm + 90° Track control arm, rear axle, lower (Use new screw(s) and nut(s). ) [on stub axle ]
130 Nm + 90° Track control arm, rear axle, upper (Use new screw(s) and nut(s). ) [on stub axle ]
90 Nm + 45° Rear axle longitudinal control arm (Use new screw(s). ) [on stub axle ]
25 Nm + 45° Rear axle stabiliser mounting (Use new screw(s). ) [at the axle support ]
90 Nm + 90° Rear axle carrier (Use new screw(s). ) [on chassis ]
70 Nm + 90° Wheel hub/rear axle wheel bearing (Use new screw(s). ) [on stub axle, Wheel bearing unit ]
Rear axle steering :
130 Nm + 90° Rear axle track rod (Use new screw(s) and nut(s). ) [on stub axle ]
Wheels/tires :
120 Nm Wheel attachment
8 Nm Tyre pressure sensor(s) [Union nut(s) ]
Electrical system
General electrical system :
330 Battery cold test current (to DIN standard )
12 Battery voltage
61 Battery capacity
Consumables
Filling quantities and specifications :
0,95 Rear axle differential oil
0,90 Transfer case oil
VW 507 00 Engine oil specification [with particle filter ]
2,30 Manual gearbox oil [Gearbox 02Q ]
G 052 171 A2 Manual gearbox oil specification (Original oil ) [Gearbox 02Q ]
VW 501 14 Brake fluid specification
4,30 Engine oil with filter [from 2007 ]
G 052 145 A1 Rear axle oil specification (Original oil )
G 052 145 A1 Transfer case specification (Original oil )
0,70 All-wheel drive clutch oil [from 2008/07, Amount to change ]
Change intervals
For service data :
every 90.000 km Air filter change interval
every 30.000 km Fuel filter change interval [with bio-diesel ]
every 60.000 km Transmission oil change interval [with automated shift gearbox ]
every 30.000 km / 2 years Interior filter change interval
first time at 150.000 km,, then every 30.000 km Ash saturation level check interval
every 300.000 km Engine control unit tensioning roller change interval [from 2007 ]
every 150.000 km Engine control toothed belt change interval [from 2007 ]
after 3 years for the first time, then every 2 years Brake fluid change interval [from 2008 ]
Type:
Hatchback ► 06-08 (8PA)
Engine:
2.0 (BMM)
Power:
103 Kv / 140 Hp
Capacity:
1968 sm Diesel
Drive:
All WD ►
Fuel:
Diesel
Specifications:
4,30 litres
Engine oil with filter
VW 507 00
Engine oil specification
2,30 litres
Manual gearbox oil
G 052 171 A2
Manual gearbox oil specification
1-3-4-2
Firing sequence
0,95 litres
Rear axle differential oil
G 052 145 A1
Rear axle oil specification
760 - 960 1/min
Idling speed with manual gearbox
-0°14'+0°30'-0°30'
Camber front
-1°20'+0°30'-0°30'
Camber rear
2577 mm
Wheel base
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