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OPEL COMBO Tour
CDTI 16V,
OPEL
Passenger
Commercial
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COMBO Tour
CDTI 16V
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Car parts for OPEL COMBO Tour, CDTI 16V MPV, 04-11, Z 17 DTH, COMBO-C

Car parts for OPEL COMBO Tour, CDTI 16V MPV, 04-11, Z 17 DTH, COMBO-C
General data
General basic values :
Toothed belt Type of engine control
4400 Speed at maximum performance
2300 Speed at maximum torque
240 Maximum torque
86,00 Stroke
69,00 Bore
4 Valves per cylinder
5,960 Outlet valve stem diameter
5,970 Inlet valve stem diameter
4 Number of spark plugs/glow plugs required
1-3-4-2 Firing sequence
18,40 Compression ratio
94,95 Minimum cylinder head height
1,27 Minimum engine oil pressure when idling
Shim Compensation for valve play
Cooling system :
92° Thermostat opens at temperature
Belt info
General dimensions :
1590 Accessory drive belt size [with air-conditioning ]
Fuel system
Fuel system in general :
Diesel Type of fuel
Common Rail Mixture processing designation
Denso Mixture processing manufacturer
Denso Injection pump manufacturer
HP-3 Injection pump type
Denso Injection nozzles manufacturer
DLL P Injection nozzle type
Exhaust gas test values
General exhaust-gas-relevant values :
770 - 930 Idling speed with manual gearbox
Yes Exhaust gas recirculation
The diagnostic socket is located in the central console. Diagnostic socket location
Diesel exhaust gas values :
60 Minimum coolant temperature at AU
5100 Diesel conditioning speed
5 Diesel conditioning gas injections
5020 - 5300 Cut-off control speed
1,30 Maximum K-value
Chassis data
Chassis settings :
2 x 70 Kg on front seats and with half-filled fuel tank. Conditions for axle measurement
-0°10'+0°10'-0°10' Toe-in front (total toe)
-1°05'+0°45'-0°45' Camber front (maximum difference between left and right 1° )
1°25'+1°00'-1°00' Caster front (maximum difference between left and right 1° )
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
18°30'+0°45'-0°45' Wheel steering angle outer wheel (relative steering angle)
0°00'+0°30'-0°30' Toe-in rear (maximum difference between left and right 15 minutes ) [from 2003 ]
-1°40'+0°30'-0°30' Camber rear (maximum difference between left and right 35 minutes )
Wheel rims and tyres :
2,40 Rear tyre pressure
2,40 Front tyre pressure
Brake system
Brake dimensions :
54,00 Front axle brake piston diameter
280,00 Front axle brake disc diameter
0,10 Maximum lateral run-out of front axle brake disc
22,00 Front axle brake disc thickness wear limit
25,00 Front axle brake disc thickness
201,00 Maximum rear axle brake drum adjustment dimension
20,64 Wheel brake cylinder diameter
2,00 Rear axle brake lining thickness wear limit [without backing plate ]
5,00 Rear axle brake lining thickness [without backing plate ]
200,00 Rear axle brake drum diameter
19,00 Front axle brake lining thickness
10,00 Front axle brake lining thickness wear limit [with backing plate ]
Engine tightening torques
Engine control :
38,2 Nm Toothed belt tensioning roller
64 Nm Camshaft timing gear (Use new screw(s). )
80 Nm Camshaft drive belt deflection pulley
10 Nm Toothed belt guard at the top
10 Nm Toothed belt guard at the bottom
Carburetion :
69 Nm Injection pump pulley
24 Nm Fuel-distributing pipe
30 Nm Injection hoses [on injector, on rail ]
32 Nm Injection nozzle/injector [03 stage ]
69 Nm High-pressure pump pulley
Engine management :
10 Nm Charge air pressure sensor
17,5 Nm Glow plugs
7 Nm Camshaft sensor
9,8 Nm Crankshaft sensor
Cooling system :
16 Nm Coolant pump pulley
24 Nm Coolant pump
Engine block :
196 Nm Vibration damper (Use new screw(s). ) [Central bolt ]
24,5 Nm + 100° Connecting rod bearing (Use new screw(s). )
196 Nm Crankshaft central screw
Exhaust system :
69 Nm Exhaust manifold
Air intake system :
24 Nm Intake manifold
Auxiliary assemblies :
38,2 Nm Accessory drive belt deflection pulley
Cylinder head :
9,8 Nm Camshaft bearing
60° Cylinder head screws [03 stage ]
8 Nm Valve cover (set)
Engine lubrication :
110 Nm Oil filter housing [on the engine block ]
9,8 Nm Oil sump [Oil sump lower part ]
9,8 Nm Oil pump
Start system :
60 Nm Starter [At the gearbox ]
Power transmission tightening torques
Differential :
18 Nm Cover, differential [with aluminum cover ]
Gearbox mounting :
60 Nm Gearbox mounting [at the axle support, front ]
Gearbox :
60 Nm Gearbox flange connection at engine
Clutch :
5 Nm Clutch slave cylinder
22 Nm Clutch actuator
20 Nm Clutch master cylinder (Use new nut(s). )
Axle drive :
90° Front axle drive shaft [central nut, 04 stage ]
Gearbox lubrication :
40 Nm Gearbox oil sump [with manual gearbox ]
35 Nm Oil control screw(s) [with manual gearbox ]
35 Nm Gearbox oil filler plug [with manual gearbox ]
Suspension front tightening torques
Front axle brake :
40 Nm Brake hose (Replace sealing ring(s). )
16 Nm Brake line
7 Nm Front axle brake disc
100 Nm Front axle brake caliper mounting support (Clean the thread and use screw-locking compound. )
27 Nm Front axle brake caliper (Use new screws. )
7 Nm Bleed valve
Front axle wheel suspension :
15° Front axle suspension [03 stage ]
90° Front axle drive shaft [central nut, 04 stage ]
90° Wheel hub/front axle wheel bearing [central nut, 04 stage ]
Front axle steering :
35 Nm Track rod end on stub axle (Use new nut(s). )
70 Nm Track rod on steering gear (Use screw-locking compound. )
Wheels/tires :
110 Nm Wheel attachment
Front axle suspension :
50 Nm Shock-absorber piston rod (Use new nut(s). )
Suspension rear tightening torques
Rear axle brake :
9 Nm Rear axle wheel brake cylinder
6 Nm Rear axle bleeder valve [at the wheel brake cylinder ]
4 Nm Brake drum
Rear axle wheel suspension :
15° Wheel hub/rear axle wheel bearing [03 stage ]
60 Nm + 15° Rear axle stabiliser mounting (Use new screw(s) and nut(s). )
Wheels/tires :
110 Nm Wheel attachment
Electrical system
General electrical system :
12 Battery voltage
Consumables
Filling quantities and specifications :
5,00 Engine oil with filter
6,70 Coolant
52 Tank capacity
1949650/09194431 Cooling fluid specification (Original anti-freeze agent )
09120541/1940768 Manual gearbox oil specification (Original oil )
1,55 Manual gearbox oil
Lighting
Internal light sources :
P21W 12V 21W BA15s Interior light
Rear light sources :
LED Auxiliary stop light
C5W 12V 5W SV8,5 (11x35) License plate light
P21W 12V 21W BA15s Rear fog lamp
P21W 12V 21W BA15s Back-up lamp
P21/5W 12V 21/5W BAY15d Stop lamp
P21/5W 12V 21/5W BAY15d Tail light
PY21W 12V 21W BAU15s yellow Rear direction indicator
Front light sources :
W5W 12V 5W W2,1x9,5d Side direction indicator
PY21W 12V 21W BAU15s yellow Front direction indicator
H3 12V 55W PK22s Fog lamps
W5W 12V 5W W2,1x9,5d Longlife Parking light
H7 12V 55W PX26d High beam [up to 2004 ]
H7 12V 55W PX26d Low beam
Change intervals
For service data :
not prescribed by the manufacturer Engine control toothed belt test mode
every 50.000 km / 4 years Air filter change interval [ECO Service-Flex ]
every 2 years Brake fluid change interval
during each service according to interval display Engine oil and filter change interval
every 2 years Replace wireless remote control battery
every 2 years Check first aid box "use-by" date.
every 4 years Tyre repair kit change interval ((If present) )
every 150.000 km / 10 years Accessory drive belt change interval
every 150.000 km / 10 years Valve play test mode
every 2 years Clutch fluid change interval [with automated shift gearbox ]
every 100.000 km / 10 years Engine control toothed belt change interval [up to 2005 ]
every 150.000 km / 10 years Set the valve play.
Type:
MPV ► 04-11
Engine:
1.7 (Z 17 DTH)
Power:
74 Kv / 101 Hp
Capacity:
1686 sm Diesel
Drive:
Front WD ►
Transmission:
Manual Transmission
Fuel:
Diesel
Specifications:
5,00 litres
Engine oil with filter
1,55 litres
Manual gearbox oil
09120541/1940768
Manual gearbox oil specification
H7 12V 55W PX26d
Low beam
H7 12V 55W PX26d
High beam
1-3-4-2
Firing sequence
6,70 litres
Coolant
2,40 bar
Front tyre pressure
2,40 bar
Rear tyre pressure
W5W 12V 5W W2,1x9,5d Longlife
Parking light
P21/5W 12V 21/5W BAY15d
Stop lamp
HP-3
Injection pump type
770 - 930 1/min
Idling speed with manual gearbox
-1°05'+0°45'-0°45'
Camber front
-1°40'+0°30'-0°30'
Camber rear
1949650/09194431
Cooling fluid specification
More information (175) ►
Axle Drive
Communication Systems

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