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AUDI A3 II
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Car parts for AUDI A3 II, TDI Hatchback, 09-13, CAYC, 8PA

Car parts for AUDI A3 II, TDI Hatchback, 09-13, CAYC, 8PA
General data
General basic values :
Toothed belt Type of engine control
4400 Speed at maximum performance
1500 - 2500 Speed at maximum torque
250 Maximum torque
80,50 Stroke
79,50 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
45° Inlet valve seat angle
45° Outlet valve seat angle
5,968 - 5,982 Inlet valve stem diameter
5,958 - 5,972 Outlet valve stem diameter
4 Number of spark plugs/glow plugs required
1-3-4-2 Firing sequence
16,50 Compression ratio
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Cooling system :
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
92° Thermostat opens at temperature
Fuel system
Fuel system in general :
Diesel Type of fuel
Common Rail Mixture processing designation
Bosch Mixture processing manufacturer
Chassis data
Chassis dimensions :
1507 Tread rear
1535 Tread front
2577 Wheel base
Chassis settings :
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
0°25'+0°10'-0°10' Toe-in rear
18°22'+0°20'-0°20' Wheel steering angle outer wheel (relative steering angle) [PR. - number UA2 ]
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
7°17'+0°30'-0°30' Caster front [PR. - number UA2 ]
-0°14'+0°30'-0°30' Camber front [PR. - number UA2 ]
0°10'+0°10'-0°10' Toe-in front (total toe)
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement
Brake system
Brake dimensions :
38,00 Rear axle brake piston diameter
54,00 Front axle brake piston diameter
286,00 Rear axle brake disc diameter [Brake caliper CII 38, PR. - number 1KZ ]
312,00 Front axle brake disc diameter [Brake caliper FN3, PR. - number 1LJ ]
2,00 Rear axle brake lining thickness wear limit [without backing plate ]
2,00 Front axle brake lining thickness wear limit [without backing plate ]
12,00 Rear axle brake lining thickness [without backing plate ]
14,00 Front axle brake lining thickness [without backing plate ]
10,00 Rear axle brake disc thickness wear limit [Brake caliper CII 38 ]
12,00 Rear axle brake disc thickness [Brake caliper CII 38 ]
22,00 Front axle brake disc thickness wear limit [Brake caliper FN3 ]
25,00 Front axle brake disc thickness [Brake caliper FN3 ]
Engine tightening torques
Cylinder head :
9 Nm Valve cover (set) (Tighten cross-wise. )
90° Cylinder head screws [04 stage ]
10 Nm Camshaft bearing [Bearing casing, 02 stage ]
Auxiliary assemblies :
9 Nm Vacuum pump
23 Nm Alternator
40 Nm + 45° Holder - generator (Use new screw(s). ) [M10 x 30 ]
30 Nm + 90° Accessory drive belt tensioning roller (Use new screw(s). )
Engine control :
25 Nm Camshaft timing gear [Wheel ]
20 Nm + 45° Toothed belt tensioning roller
50 Nm + 90° Camshaft drive belt deflection pulley (Use new screw(s). ) [M10 ]
9 Nm Toothed belt guard center
9 Nm Toothed belt guard at the bottom
Engine management :
10 Nm Camshaft sensor (Use screw-locking compound. )
5 Nm Charge air pressure sensor
17 Nm Glow plugs
4,5 Nm Crankshaft sensor
Air intake system :
8 Nm Intake manifold
Charging :
9 Nm Charge air pipes
Exhaust system :
24 Nm Exhaust manifold (Use new nut(s). )
23 Nm Exhaust pipe holder
Carburetion :
28 Nm Injection hoses
22 Nm Fuel-distributing pipe
40 Nm Injection nozzle/injector [Pressure-tube connection ]
20 Nm + 180° Injection pump (Use new screw(s). ) [M8 x 90 ]
Fuel supply :
5 Nm Fuel filter holder [Cap ]
Cooling system :
15 Nm Coolant pump
Engine block :
60 Nm + 90° Flywheel (Use new screw(s). )
30 Nm + 90° Connecting rod bearing (Use new screw(s). )
65 Nm + 90° Main bearing (Use new screw(s). )
120 Nm + 90° Crankshaft central screw (Use new screw. )
Engine lubrication :
30 Nm Oil drain plug(s)
40 Nm Oil sump [At the gearbox ]
14 Nm + 180° Oil filter housing (Tighten alternately starting from the top left ) [on the engine block ]
11 Nm Oil cooler
Engine mounting :
180° Engine bracket [on the engine block, 03 stage ]
20 Nm + 90° Engine mounting (Use new screw(s). ) [Strut ]
100 Nm + 90° Torque arm (Use new screw(s). ) [at subframe ]
70 Nm + 90° Subframe (Use new screw(s). ) [on chassis ]
Power transmission tightening torques
Gearbox lubrication :
20 Nm Gearbox oil filler plug (Fill in gear oil via hole for back-up lamp switch. ) [5 gear 0A4 ]
30 Nm Gearbox oil drain plug [Direct gearbox 0AM ]
Gearbox mounting :
40 Nm + 90° Gearbox mounting (Use new screw(s). ) [on chassis ]
40 Nm + 90° Gearbox support (Use new screw(s). ) [At the gearbox ]
Gearbox :
80 Nm Gearbox flange connection at engine [M12 ]
Clutch :
20 Nm Clutch slave cylinder
20 Nm Clutch pressure plate (Gradually tighten screws crosswise. ) [M7 ]
Gear shifting :
20 Nm Selector cable linkage
23 Nm Gearshift lever (Use new nut(s). )
Suspension front tightening torques
Front axle brake :
30 Nm Front axle brake caliper [on brake anchor plate, Brake caliper FN3 ]
190 Nm Front axle brake caliper mounting support (Clean the ribbing ) [on stub axle, Brake caliper FN3 ]
4 Nm Front axle brake disc
10 Nm Bleed valve
8 Nm Wheel speed sensor
14 Nm Brake line
35 Nm Brake hose [at the brake caliper ]
Wheels/tires :
120 Nm Wheel attachment
8 Nm Tyre pressure sensor(s) [Union nut(s) ]
Front axle wheel suspension :
60 Nm Front axle support joint at transverse control arm (Use new nut(s). ) [Aluminium, Forged transverse control arm ]
60 Nm Front axle support joint at stub axle (Use new nut(s). )
65 Nm Front axle stabiliser support at stabiliser (Use new nut(s). )
65 Nm Front axle stabiliser support at suspension strut (Use new nut(s). )
20 Nm + 90° Front axle stabilizer mount at subframe (Use new screw(s). )
70 Nm + 90° Front axle transverse control arm (Use new screw(s). ) [Bearing pedestal, on chassis, rear ]
70 Nm + 90° Wheel hub/front axle wheel bearing (Use new screw(s). ) [Wheel bearing unit ]
Front axle steering :
55 Nm Track rod end on track rod
20 Nm + 90° Track rod end on stub axle (Use new nut(s). )
100 Nm Track rod on steering gear
50 Nm + 90° Steering gear (Use new screw(s). )
20 Nm + 90° Lower steering column joint (Use new screw(s). )
Front axle suspension :
60 Nm Shock-absorber piston rod (Use new nut(s). )
70 Nm + 90° Suspension strut (Use new screw(s) and nut(s). ) [on stub axle ]
Suspension rear tightening torques
Rear axle brake :
35 Nm Rear axle brake caliper (Use new screw(s). )
90 Nm + 90° Rear axle brake caliper mounting support (Use new screw(s). )
4 Nm Rear axle brake disc
Rear axle suspension :
180 Nm Rear axle shock-absorber [on stub axle ]
25 Nm Rear axle shock-absorber piston rod (Use new nut(s). )
Rear axle wheel suspension :
45 Nm Rear axle stabiliser support at stabiliser (Use new nut(s). )
45 Nm Rear axle stabiliser support at stub axle (Use new nut(s). )
90 Nm + 90° Track control arm, rear axle, lower (Use new screw(s) and nut(s). ) [on stub axle ]
130 Nm + 90° Track control arm, rear axle, upper (Use new screw(s) and nut(s). ) [on stub axle ]
90 Nm + 45° Rear axle longitudinal control arm (Use new screw(s). ) [on stub axle ]
25 Nm + 45° Rear axle stabiliser mounting (Use new screw(s). ) [at the axle support ]
90 Nm + 90° Rear axle carrier (Use new screw(s). ) [on chassis ]
180 Nm + 180° Wheel hub/rear axle wheel bearing (Use new screw(s). ) [Central bolt, Steel stub axle ]
Rear axle steering :
130 Nm + 90° Rear axle track rod (Use new screw(s) and nut(s). ) [on stub axle ]
Wheels/tires :
120 Nm Wheel attachment
8 Nm Tyre pressure sensor(s) [Union nut(s) ]
Consumables
Filling quantities and specifications :
4,30 Engine oil with filter
VW 507 00 Engine oil specification
VW 501 14 Brake fluid specification
G 052 512 A2 Manual gearbox oil specification (Original oil ) [5 gear 0A4 ]
Change intervals
For service data :
after 3 years for the first time, then every 2 years Brake fluid change interval
every 30.000 km / 2 years Interior filter change interval
every 90.000 km Fuel filter change interval
every 90.000 km Air filter change interval
every 210.000 km Engine control toothed belt change interval
first time at 180.000 km, then every 30.000 km Ash saturation level check interval
Type:
Hatchback ► 09-13 (8PA)
Engine:
1.6 (CAYC)
Power:
77 Kv / 105 Hp
Capacity:
1598 sm Diesel
Drive:
Front WD ►
Fuel:
Diesel
Specifications:
4,30 litres
Engine oil with filter
VW 507 00
Engine oil specification
G 052 512 A2
Manual gearbox oil specification
1-3-4-2
Firing sequence
-0°14'+0°30'-0°30'
Camber front
-1°20'+0°30'-0°30'
Camber rear
2577 mm
Wheel base
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