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Car parts for AUDI A3 II, TDI Hatchback, 04-13, AZV, CBAA, CFFA, 8PA

Car parts for AUDI A3 II, TDI Hatchback, 04-13, AZV, CBAA, CFFA, 8PA
General data
Cooling system :
1,40 - 1,60 Cooling system pressure (radiator cap opening pressure)
87° - 102° Thermostat opens at temperature
General basic values :
Toothed belt Type of engine control
4000 Speed at maximum performance
1750 - 2500 Speed at maximum torque
320 Maximum torque
95,50 Stroke
81,00 Bore
4 Valves per cylinder
Hydraulic tappets Compensation for valve play
45° Inlet valve seat angle
45° Outlet valve seat angle
5,980 Inlet valve stem diameter
5,965 Outlet valve stem diameter
4 Number of spark plugs/glow plugs required
1-3-4-2 Firing sequence
18,50 Compression ratio
0,80 Minimum engine oil pressure when idling (Test temperature 80° C )
0,100 Maximum deformation of cylinder head (Rework (resurfacing) of the cylinder head is not allowed. )
Belt info
General dimensions :
21,18 x 1070 Accessory drive belt size [Engine CBAA, with air-conditioning ]
Fuel system
Fuel system in general :
Diesel Type of fuel
Pump nozzle Mixture processing designation
Bosch Mixture processing manufacturer
EDC 16 Mixture processing type [Engine AZV ]
Exhaust gas test values
General exhaust-gas-relevant values :
80 Minimum engine oil temperature at VET
730 - 930 Idling speed with manual gearbox [Engine CBAA ]
730 - 930 Idling speed with automatic gearbox [Engine CBAA ]
Diesel exhaust gas values :
10 Diesel conditioning gas injections (from 60° C engine oil temperature )
B Measuring mode
1 Measuring sensor
0,5 Measuring time
2400 - 2600 Diesel conditioning speed (from 60° C engine oil temperature 10 gas impulses ) [Engine CBAA ]
2400 - 2600 Cut-off control speed [Engine CBAA ]
1,00 Maximum K-value [Engine CBAA ]
Chassis data
Chassis dimensions :
2577 Wheel base
1535 Tread front
1507 Tread rear
Chassis settings :
-1°20'+0°30'-0°30' Camber rear (maximum difference between left and right 0°30' )
0°25'+0°10'-0°10' Toe-in rear
18°22'+0°20'-0°20' Wheel steering angle outer wheel (relative steering angle) [PR. - number UA2 ]
20°00'+0°00'-0°00' Wheel steering angle inner wheel (relative steering angle)
7°17'+0°30'-0°30' Caster front [PR. - number UA2 ]
-0°14'+0°30'-0°30' Camber front [PR. - number UA2 ]
0°10'+0°10'-0°10' Toe-in front (total toe)
Vehicle ready for operation with spare wheel, tools, accessories and full tank. Conditions for axle measurement
Brake system
Brake dimensions :
38,00 Rear axle brake piston diameter
54,00 Front axle brake piston diameter
286,00 Rear axle brake disc diameter [Brake caliper CII 38, PR. - number 1KZ ]
312,00 Front axle brake disc diameter [Brake caliper FN3, PR. - number 1LJ ]
2,00 Rear axle brake lining thickness wear limit [without backing plate ]
2,00 Front axle brake lining thickness wear limit [without backing plate ]
12,00 Rear axle brake lining thickness [without backing plate ]
14,00 Front axle brake lining thickness [without backing plate ]
10,00 Rear axle brake disc thickness wear limit [Brake caliper CII 38 ]
12,00 Rear axle brake disc thickness [Brake caliper CII 38 ]
22,00 Front axle brake disc thickness wear limit [Brake caliper FN3 ]
25,00 Front axle brake disc thickness [Brake caliper FN3 ]
Engine tightening torques
Cooling system :
5 Nm Radiator mounting
5 Nm Fan wheel
15 Nm Coolant pump
Auxiliary assemblies :
25 Nm Air-conditioning compressor pressure line
25 Nm Air-conditioning compressor
23 Nm Alternator
23 Nm Accessory drive belt tensioning device [Engine CBAA ]
9 Nm Vacuum pump [Engine CBAA ]
40 Nm + 45° Holder - generator (Use new screw(s). ) [Engine CBAA, M10 x 35 ]
40 Nm + 45° Air-conditioning compressor holder (Use new screw(s). ) [Engine CBAA, M10 x 35 ]
Start system :
80 Nm Starter [M12 ]
Exhaust system :
7 Nm Exhaust pipe
Engine mounting :
100 Nm + 90° Torque arm (Use new screw(s). ) [at subframe ]
40 Nm + 180° Engine bracket (Use new screw(s). ) [Engine CBAA, on the engine block ]
20 Nm + 90° Engine mounting (Use new screw(s). ) [Strut ]
70 Nm + 90° Subframe (Use new screw(s). ) [on chassis ]
Engine lubrication :
25 Nm Oil cooler
15 Nm Oil sump (Gradually tighten screws crosswise. ) [on the engine block ]
30 Nm Oil drain plug(s)
20 Nm + 90° Oil pump chain wheel (Use new screw(s). ) [Engine AZV ]
15 Nm + 90° Oil filter housing (Use new screw(s). ) [Engine CBAA ]
16 Nm Oil pump [Engine AZV ]
Engine block :
10 Nm Flywheel cover
30 Nm + 90° Connecting rod bearing (Use new screw(s). )
65 Nm + 90° Main bearing (Use new screw(s). )
120 Nm + 90° Crankshaft central screw (Use new screw(s). )
60 Nm + 90° Flywheel (Use new screw(s). )
10 Nm + 90° Crankshaft pulley (Use new screw(s). )
20 Nm + 90° Vibration damper (Use new screw(s). )
Fuel supply :
9 Nm Fuel filter holder
Engine control :
50 Nm + 90° Camshaft drive belt deflection pulley (Use new screw(s). ) [Engine CBAA, M10 ]
9 Nm Toothed belt guard center (Use screw-locking compound. ) [Engine CBAA ]
9 Nm Toothed belt guard at the bottom (Use screw-locking compound. ) [Engine CBAA ]
20 Nm + 45° Toothed belt tensioning roller
100 Nm Inlet camshaft wheel [Engine AZV, Central bolt ]
100 Nm Outlet camshaft wheel [Engine AZV, Central bolt ]
100 Nm Camshaft timing gear [Engine CBAA, Central bolt ]
16 Nm Oil pump drive chain tensioner (do not dismantle ) [Engine AZV ]
Cylinder head :
137,0 Cylinder head screws shank length new [Engine CBAA ]
9 Nm Valve cover (set) (Tighten cross-wise. ) [Engine CBAA ]
10 Nm Camshaft bearing (Tighten crosswise from inside to outside. ) [Engine CBAA ]
20 Nm + 90° Rocker bridge (First tighten bearing covers 2 and 4 ) [Engine AZV ]
90° Cylinder head screws [Engine CBAA, 04 stage ]
30 Nm Valve play adjusting screw lock nut [Engine AZV ]
Engine management :
5 Nm Charge air pressure sensor [Engine CBAA ]
10 Nm Camshaft sensor (Use screw-locking compound. )
17 Nm Glow plugs [Engine CBAA ]
4,5 Nm Crankshaft sensor
Charging :
9 Nm Charge air pipes [Engine CBAA ]
Carburetion :
25 Nm Injection hoses [Engine CBAA ]
20 Nm Injection pump [Engine CBAA ]
10 Nm Injection nozzle/injector [Engine CBAA ]
22 Nm Fuel-distributing pipe [Engine CBAA ]
Air intake system :
8 Nm Intake manifold [Engine CBAA ]
Power transmission tightening torques
Clutch :
25 Nm Clutch master cylinder (Use new nut(s). )
20 Nm Clutch pressure plate (Gradually tighten screws crosswise. ) [M7 ]
15 Nm Clutch slave cylinder (Use new screws. ) [with plastic concentric slave cylinder ]
Gear shifting :
25 Nm Gearshift lever (Use new nut(s). )
20 Nm Selector cable linkage
Gearbox lubrication :
30 Nm Oil filler screw(s)
30 Nm Gearbox oil filler plug [Hexagon socket ]
45 Nm Oil control screw(s) (Use new seal and screws. ) [Direct gearbox 02E ]
45 Nm Gearbox oil drain plug (Replace sealing ring(s). ) [Direct gearbox 02E ]
Gearbox :
80 Nm Gearbox flange connection at engine [M12 ]
Gearbox mounting :
40 Nm + 90° Gearbox mounting (Use new screw(s). ) [on chassis ]
60 Nm + 90° Gearbox support (Use new screw(s). ) [6 gear 02Q, At the gearbox ]
Suspension front tightening torques
Front axle brake :
14 Nm Brake line
8 Nm Wheel speed sensor
10 Nm Bleed valve
4 Nm Front axle brake disc
190 Nm Front axle brake caliper mounting support (Clean the ribbing ) [on stub axle, Brake caliper FN3 ]
35 Nm Brake hose [at the brake caliper ]
30 Nm Front axle brake caliper [on brake anchor plate, Brake caliper FN3 ]
Wheels/tires :
120 Nm Wheel attachment
8 Nm Tyre pressure sensor(s) [Union nut(s) ]
Front axle wheel suspension :
60 Nm Front axle support joint at transverse control arm (Use new nut(s). ) [Aluminium, Forged transverse control arm ]
60 Nm Front axle support joint at stub axle (Use new nut(s). )
65 Nm Front axle stabiliser support at stabiliser (Use new nut(s). )
65 Nm Front axle stabiliser support at suspension strut (Use new nut(s). )
20 Nm + 90° Front axle stabilizer mount at subframe (Use new screw(s). )
70 Nm + 90° Front axle transverse control arm (Use new screw(s). ) [Bearing pedestal, on chassis, rear ]
70 Nm + 90° Wheel hub/front axle wheel bearing (Use new screw(s). ) [Wheel bearing unit ]
Front axle steering :
55 Nm Track rod end on track rod
20 Nm + 90° Track rod end on stub axle (Use new nut(s). )
100 Nm Track rod on steering gear
50 Nm + 90° Steering gear (Use new screw(s). )
20 Nm + 90° Lower steering column joint (Use new screw(s). )
Front axle suspension :
60 Nm Shock-absorber piston rod (Use new nut(s). )
70 Nm + 90° Suspension strut (Use new screw(s) and nut(s). ) [on stub axle ]
Suspension rear tightening torques
Rear axle brake :
4 Nm Rear axle brake disc
90 Nm + 90° Rear axle brake caliper mounting support (Use new screw(s). )
35 Nm Rear axle brake caliper (Use new screw(s). )
Rear axle suspension :
180 Nm Rear axle shock-absorber [on stub axle ]
25 Nm Rear axle shock-absorber piston rod (Use new nut(s). )
Rear axle wheel suspension :
45 Nm Rear axle stabiliser support at stabiliser (Use new nut(s). )
45 Nm Rear axle stabiliser support at stub axle (Use new nut(s). )
90 Nm + 90° Track control arm, rear axle, lower (Use new screw(s) and nut(s). ) [on stub axle ]
130 Nm + 90° Track control arm, rear axle, upper (Use new screw(s) and nut(s). ) [on stub axle ]
90 Nm + 45° Rear axle longitudinal control arm (Use new screw(s). ) [on stub axle ]
25 Nm + 45° Rear axle stabiliser mounting (Use new screw(s). ) [at the axle support ]
90 Nm + 90° Rear axle carrier (Use new screw(s). ) [on chassis ]
180 Nm + 180° Wheel hub/rear axle wheel bearing (Use new screw(s). ) [Central bolt, Steel stub axle ]
Rear axle steering :
130 Nm + 90° Rear axle track rod (Use new screw(s) and nut(s). ) [on stub axle ]
Wheels/tires :
120 Nm Wheel attachment
8 Nm Tyre pressure sensor(s) [Union nut(s) ]
Electrical system
Measuring values of sensors and actuators :
5750±750 Engine temperature sensor resistance at 0°
2625±375 Engine temperature sensor resistance at 20°
1200±200 Engine temperature sensor resistance at 40°
610±70 Engine temperature sensor resistance at 60°
325±50 Engine temperature sensor resistance at 80°
800±150 Engine temperature sensor resistance at 50°
190±40 Engine temperature sensor resistance at 100°
4700±700 Engine temperature sensor resistance at 5°
3250±450 Engine temperature sensor resistance at 15°
2150±350 Engine temperature sensor resistance at 25°
1450±250 Engine temperature sensor resistance at 35°
1000±200 Engine temperature sensor resistance at 45°
General electrical system :
12 Battery voltage
72 Battery capacity
380 Battery cold test current
VALEO Alternator manufacturer [Version 2 ]
110 Alternator charging current
Bosch Starter manufacturer
2,00 Starter power
Consumables
Filling quantities and specifications :
55 Tank capacity
2,30 Manual gearbox oil [Gearbox 02Q ]
G 052 171 A2 Manual gearbox oil specification (Original oil ) [Gearbox 02Q ]
VW 501 14 Brake fluid specification
VW 507 00 Engine oil specification [with particle filter ]
4,00 Engine oil with filter [Engine CFFA ]
Lighting
Rear light sources :
LED Auxiliary stop light
C5W 12V 5W SV8,5 (11x35) License plate light
H21W 12V 21W BAY9s Rear fog lamp [from 2008/06 ]
W16W 12V 16W W2,1x9,5d Back-up lamp
P21W 12V 21W BA15s Stop lamp
LED Tail light (Original part ) [from 2008/06 ]
PY21W 12V 21W BAU15s yellow Rear direction indicator
Front light sources :
PSY24W 12V 24W PG20/4 Front direction indicator [from 2008/06 ]
H11 12V 55W PGJ19-2 Fog lamps [S-Line model ]
LED Parking light (Original part ) [from 2008/06, with bi-xenon ]
D3S 85V 35W PK32d-5 High beam [from 2008/06, with bi-xenon ]
D3S 85V 35W PK32d-5 Low beam [from 2008/06, with bi-xenon ]
LED Side direction indicator (Original part ) [from 2008/06 ]
Internal light sources :
W5W 12V 5W W2,1x9,5d Glove compartment light
T4W 12V 4W BA9s Reading light
W5W 12V 5W W2,1x9,5d Footwell light
W5W 12V 5W W2,1x9,5d Boot light
W3W 12V 3W W2,1x9,5d Door safety light
W3W 12V 3W W2,1x9,5d Door light
C5W 12V 5W SV8,5 (11x35) Interior light [rear ]
Change intervals
For service data :
every 90.000 km Air filter change interval
every 30.000 km Fuel filter change interval [with bio-diesel ]
every 30.000 km / 2 years Interior filter change interval
every 300.000 km Engine control unit tensioning roller change interval [from 2007, Engine AZV ]
every 210.000 km Engine control toothed belt change interval [from 2010, Engine CBAA ]
after 3 years for the first time, then every 2 years Brake fluid change interval [from 2008 ]
every 60.000 km Transmission oil change interval [Direct gearbox 02E ]
first time at 180.000 km, then every 30.000 km Ash saturation level check interval (Limiting value is 175 ml ) [with particle filter ]
Type:
Hatchback ► 04-13 (8PA)
Engine:
2.0 (AZV, CBAA, CFFA)
Power:
100 Kv / 136 Hp
Capacity:
1968 sm Diesel
Drive:
Front WD ►
Fuel:
Diesel
Specifications:
4,00 litres
Engine oil with filter
VW 507 00
Engine oil specification
2,30 litres
Manual gearbox oil
G 052 171 A2
Manual gearbox oil specification
D3S 85V 35W PK32d-5
Low beam
D3S 85V 35W PK32d-5
High beam
1-3-4-2
Firing sequence
110 Ampere
Alternator charging current
LED
Parking light
P21W 12V 21W BA15s
Stop lamp
730 - 930 1/min
Idling speed with manual gearbox
-0°14'+0°30'-0°30'
Camber front
-1°20'+0°30'-0°30'
Camber rear
2577 mm
Wheel base
More information (354) ►
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